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Laminate Wastage

In poorly designed machines, lot of laminate is wasted in setting and change over

Poor Date Code

Poor printing quality affects brand image.
Gets rubbed off easily which affects sales and has legal implications
Can’t print Bar Code / QR Code

Improper Sealing

Pouch opens from Sealing in market
Even if one pouch has sealing issue then whole chain is damaged
Half-Pneumatic machine has vertical sealing problem
Mechanical machine has both vertical and horizontal sealing problem.
Lot of material comes back from market because of sealing problem

Nitrogen leakage

Nitrogen Leakage causes less.
Lot of material comes back from market.
Even if one pouch leaks in whole chain of 10-12 pouches then the whole chain goes bad.
While packing with Nitrogen Band Sealer the quantity of nitrogen varies from pouch to pouch and also there is lot of wastage.

Weight Variation

Less weight creates market complaint
Excess weight gives loss
Manual weighing and checking is unreliable
Cup Fillers give too much weight variation
Raw-material costs are consistently increasing, without weight accuracy it is difficult to survive

Chain Format

Sells only in Chain form, can’t be packed manually
One pouch damaged whole chain goes bad.
High market demand is for smaller weights which sell only in chain format

Manual Packing Method

Manpower not available
Unable to Scale up
Extremely low productivity
Unable to complete orders in time
Customers demand more but unable to supply and fulfil demand

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