Improper Sealing

• Pouch opens from Sealing in market
• Even if one pouch has sealing issue then whole chain is damaged
• Half-Pneumatic machine has vertical sealing problem
• Mechanical machine has both vertical and horizontal sealing problem.
• Lot of material comes back from market because of sealing problem

Nitrogen leakage

• Nitrogen Leakage causes less.
• Lot of material comes back from market.
• Even if one pouch leaks in whole chain of 10-12 pouches then the whole chain goes bad.
• While packing with Nitrogen Band Sealer the quantity of nitrogen varies from pouch to pouch and also there is lot of wastage.

Weight Variation

• Less weight creates market complaint
• Excess weight gives loss
• Manual weighing and checking is unreliable
• Cup Fillers give too much weight variation
• Raw-material costs are consistently increasing, without weight accuracy it is difficult to survive

Chain Format

• Sells only in Chain form, can’t be packed manually
• One pouch damaged whole chain goes bad.
• High market demand is for smaller weights which sell only in chain format

Manual Packing Method

• Manpower not available
• Unable to Scale up
• Extremely low productivity
• Unable to complete orders in time
• Customers demand more but unable to supply and fulfil demand